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Forklift Safety Operator Safety • Excessive speed can lead to accidents. A safe speed is the rate of travel that will permit the forklift to stop well within the clear distance ahead or to make a turn without overturning. • Operators may be so intent on handling the load that they may forget to look in the direction of travel. Because forklifts are generally driven in the reverse direction as much as the forward direction, the operator must look in the direction of travel. • Avoid quick stops, starts or turns. • Before a forklift is left unattended (when the operator is 25 ft. or more from the forklift or cannot see it), put the controls in neutral, shut off power, set the brakes, remove the key and lower the forks to the ground. If the forklift is parked on an incline, block the wheels. • When an operator dismounts the forklift, and is within 25 feet and still in view of the forklift, the load must be fully lowered, the controls in neutral, and the brakes set. • Do not allow forklifts to run for long periods of time in an enclosed or semi-enclosed area. Concentrations of carbon monoxide may exceed safe levels if adequate ventilation is not provided. • Operators must keep their feet and legs inside the guarded area of the forklift. • Wear seat belts. • Never allow passengers to ride on a forklift. • Because a forklift is steered by the rear wheels, the operator must watch the swing of the rear of the forklift during turns. • When operating a forklift indoors, use caution to avoid striking overhead objects such as piping or electrical conduit. • Operators should not raise or lower loads en route. Loaded or empty, the forks should be carried as low as possible but high enough to avoid striking high or uneven places in the driving surface. • Do not elevate the load on an inclined or uneven surface. • When carrying a bulky load that cannot be lowered enough to prevent obstructing the forward view, the operator should drive the forklift backwards. • Forklifts should ascend or descend grades slowly. When ascending or descending grades in excess of 10%, loaded forklifts should be driven with the load toward the upgrade. Unloaded forklifts should be operated on all grades with the forks toward the downgrade. • On all grades, the forks should be tilted back and raised only as far as necessary to clear the road’s surface. • Do not exceed the load limit of the forklift. • A safety platform is available for the purpose of elevating workers and their tools/materials with the forklift. The following requirements must be followed when the safety platform is used. 1) The platform must be securely attached to the forks. 2) The operator must attend the lift equipment while workers are on the platform. 3) The operator must be in the normal operating position while raising or lowering the platform. 4) Except when inching or maneuvering the forklift at a very low speed, the vehicle must not be moved from point to point while workers are on the platform. 5) Fall protection is not required as long as workers remain within the guardrail of the platform. If a worker must reach outside of the platform, then fall protection equipment...
Safety Regulations and Procedures MOTOR VEHICLE SAFETY Fork Lift Safety - S35.05 - New 11/96 Permit only trained operators to operate a forklift. Training is discussed below. Maintain a Master Log of Qualified Forklift Operators who are trained, qualified and have authorization to operate forklifts. Use the form on page S35.05.8. Ensure forklift operations are performed in accordance with the district training. Do not operate a forklift unless you have completed the district training program, and are qualified and authorized to do so by your department supervisor. Operate a forklift safely and in accordance with the district training program. The warehouse supervisor will manage the district forklift training program. Training will consist of the "Forklift Safety" training program developed and produced by Comprehensive Loss Management, Inc. (CLMI). Key components of the program are: A training guide; A training video; An employee manual; This written program in the Safety & Transportation Manual; Forklift Operator's Daily Checklist (see page S35.05.5 & .6); Forklift Maintenance Log (see page S35.05.7); Master Log of Qualified Forklift Operator's (see page 35.05.8); Forklift Operator's Written Learning Exercise (see page S35.05.9); and Forklift Operator's Performance Skills Evaluation (see page S35.05.10). REQUIREMENTS Hazardous atmospheres Use forklifts only in environments free of hazardous gases and vapors. Guards High lift forklifts shall be fitted with an overhead guard and vertical load backrest. Battery charging Maintain a designated area for battery charging. Battery charging (cont.) Provide flushing and neutralizing capabilities for spilled electrolyte, for fire protection, for protection from damage by other vehicles, and for adequate ventilation. When charging batteries, the vent caps should be kept in place to avoid electrolytic spray. Ensure the vent caps are functioning as designed. The battery (or compartment) cover(s) shall be open to dissipate heat. Ensure there is no smoking, flames, sparks or electric arcs in the area. Lighting Ensure lighting is adequate to perform the tasks assigned. Lighting which causes heavy shadows should be avoided and, or corrected. Dockboards (bridge plates) Dockboards shall be strong enough to carry the load imposed on them. Forklift Operations Observe the following: entrapment Do not drive up to anyone standing in front of a fixed object such as a wall or pallet...